Overall equipment effectiveness is a gold standard for measuring productivity. It identifies the percentage of the time that is required in order to complete the production work. If the OEE score is 100%, it means that you are manufacturing only the good parts as fast as possible. There is no stoppage time which does not delay the production process. Measuring OEE is definitely one of the best manufacturing practices. One can give important insights on how to improve the manufacturing process by measuring equipment effectiveness. It is useful for identifying process to benchmark progress and improving the productivity of the equipment that is by eliminating waste.

Calculation

The basic definition or a simple calculation of overall equipment effectiveness is the ratio of fully productive time to planned production time. It is another way of producing only good parts with no stop time. Availability, performance, and quality are definitely some of the main factors that are based on the calculation of overall equipment effectiveness. It takes into account all the events along with the runtime. If there has been stopped production it needs to track the reason for being down.

Everything is calculated as the ratio of the runtime to the main production time. The runtime can also be defined as the time when the manufacturing process was intended to be running but it could not do so due to unplanned stops or planned stops. It might include breakdowns and changeovers. The performance also takes into account anything that causes the manufacturing process to run at less than the maximum speed possible. It is the ratio of the net runtime to run time. The performance should never be greater than 100%.

Why prefer OEE?

Overall equipment efficiency also provides you with very insight. It helps you to draw an accurate picture of how effectively you can run the manufacturing process. It makes it easy to plan for improvements. This is where the calculation plays a big role. It helps to understand and capture what you are doing and how well the performance is. It is quite important to understand and have a good way of effectively maintaining the asset level of productivity. Asset performance is really important in the case of production.

How is OEE used?

Overall equipment effectiveness indicates the efficiency of the manufacturing process. It can be used to identify the underperforming assets and connect poor performance with the main factors. Once the problem is pinpointed, the issues are investigated and improved. It is definitely useful in the production process. Having information regarding the maintenance of overall equipment efficiency can help you to avoid common and critical issues.

For maintenance

Conducting overall equipment analysis of OEE can help you to provide an insight into the way you schedule, organize and conduct the maintenance. By using the information provided by calculating OEE, you can help yourself to avoid common and critical issues that cause loss to your organization time and money. You can tell whether a machine is breaking down too often or too long. If there is no proper amount of preventive maintenance, it is really important to check the production process.

A poor quality score is definitely not what can help to run the product properly. It requires a good amount of maintenance with enough lubrication so that the parts and maintained and replaced. Besides the production process, it can also be used to investigate the people and other tools that impact the whole production. It is a great Foundation that can be used for identifying areas of operations that need improvement. It is a quantifiable way of measuring progress for any maintenance or of any production house. This standard method can be used by all production companies with an estimated value of how it can help the whole production process.

Why go for OEE?

By using overall equipment efficiency, you can definitely enjoy its effectiveness in the production procedure. There are many companies that are interested in the calculation of equipment efficiency definition. Each of the institute tries their best to help the production process by defining factors for equipment efficiency. You can check the online websites for more information and transparency of the usefulness of overall equipment efficiency.

There has been a lot of importance given to the calculation of these availability factors for a good production process. You can definitely enjoy the strengths and get in touch with the company for a free short analysis. It can definitely come to your help if you get good results and if it can improve the production process from before.